Prefabricated House Factory Template

Prefabricated house factory templates come in a variety of types, covering concrete structures, roof panels, composite floor slabs, and other innovative templates, with prices varying significantly depending on materials, functions, and application scenarios. The following provides an explanation from three aspects: template classification, price range, and technical characteristics.

I. Concrete Prefabricated House Templates
Concrete templates are a core component of prefabricated houses and can be divided into two categories based on structural type: monolithic and modular.

1. Monolithic Concrete Templates: For example, reinforced concrete prefabricated house integrated templates cost approximately 450 yuan per square meter and are suitable for rural self-built houses or small commercial buildings, providing an integrated solution for structure and enclosure. The prefabricated cement concrete templates for rural self-built house foundations cost about 150 yuan each, primarily used for foundation pouring, with fixed dimensions and reusability.
2. Modular Concrete Templates: Represented by cement house molds (prefabricated modular houses for villas and self-built houses), priced by weight (approximately 4.6 yuan per kilogram), supporting flexible assembly. Concrete house molds (adjustable in size) cost about 57 yuan each, adapting to different construction needs by adjusting mold size and reducing customization costs.

II. Roof Panel and Floor Deck Templates
Roof panel and floor deck templates directly affect building waterproofing and load-bearing performance and are divided into steel templates and profiled sheet templates.

1. Steel Template Systems: Prestressed roof panel molds (steel templates for concrete prefabricated roof panels) cost about 36 yuan per set, suitable for large-span roofs. Prefabricated component assembled roof panel steel molds cost about 100 yuan per set, emphasizing modular installation efficiency.
2. Profiled Sheet Systems: Galvanized floor decks (profiled corrugated sheets) are priced by meter (approximately 1 yuan per meter), combining load-bearing and formwork-free functions. Q235 steel truss floor decks (formwork-free) cost about 49 yuan per square meter, enhancing structural stability through steel trusses and reducing on-site support requirements.

III. Composite Floor Slab Technical Templates
Composite floor slabs combine the advantages of prefabrication and cast-in-place construction, with prefabricated slabs (usually ≥60mm thick) serving as permanent formwork and cast-in-place layers (≥90mm thick) providing structural strength. Construction points include:

1. Surface Treatment: Prefabricated slabs need to be cleaned and moistened, avoiding the use of early-strength agents containing corroded steel bars to prevent concrete bonding failure.
2. Production Efficiency: CNC material distribution robots and intelligent formwork placement robots shorten the production cycle to 7 minutes per piece, significantly improving industrialization levels.

IV. Other Innovative Template Types

1. Non-removable Templates: For example, non-removable template cement board house construction templates (21-85 yuan per square meter) do not need to be removed after construction and can be directly used as wall or floor slab substrates.
2. Functional Templates: Fire-resistant and thermal-insulating templates for container sample houses cost about 120 yuan per square meter, integrating fire resistance and thermal insulation properties. Plastic house construction templates (PVC pouring templates) cost about 74 yuan per square meter, featuring lightweight and corrosion-resistant characteristics.

Technical Trends: Prefabricated house templates are moving towards standardization and intelligence. The application of composite floor slabs and non-removable templates reduces on-site wet operations, while robotic production enhances precision and efficiency, driving the progress of building industrialization.