Manufacturing Process of Container Houses
The manufacturing process of container houses mainly includes steps such as design, steel processing, wall and roof panel processing, system pre-installation, trial assembly, and on-site installation. Details are as follows:
Design Phase: Complete the structural design and detailed drawings of the container house according to user requirements, clarifying details such as the size, layout, and functional modules of the house to provide precise guidance for subsequent production.
Steel Processing: Select appropriate structural steel, such as hot-dip galvanized cold-formed steel, for cutting, welding, and surface treatment to form a sturdy steel structural frame. Welding work is crucial and requires strict management to ensure weld quality, avoiding defects such as cracks, holes, and solid inclusions, ensuring overall structural stability and aesthetic appearance.
Wall and Roof Panel Processing: Use materials such as rock wool, glass wool, or polyurethane sandwich panels for composite processing, filling with insulation materials and covering to form wall and roof panels with thermal insulation and fire resistance functions. Meanwhile, the floor usually uses cement fiberboard or steel-wood composite flooring, while walls and ceilings can use metal panels or calcium silicate boards.
System Pre-installation: Conduct pre-installation of systems such as doors, windows, electrical, and plumbing in the factory to ensure that each system functions properly and is laid out reasonably. This step helps reduce on-site construction time and improves installation efficiency.
Trial Assembly: Before leaving the factory, most manufacturers conduct trial assembly to check the compatibility of components, ensuring that all parts can be accurately pieced together to avoid problems during on-site installation.
On-site Installation: Transport the prefabricated modules to the site and use lifting equipment to hoist the modules into place and complete the assembly. The on-site installation process is relatively simple and fast, significantly reducing on-site construction time and wet work volume, while ensuring component accuracy and construction quality.
