Production Process of Mobile Toilets
The production process of mobile toilets is divided into two typical models according to different production scenarios: individual handmade production and industrial production. The specific processes are as follows:
Individual Handmade Production Scenario
Basic Structure Construction Using water storage buckets or tanks as the core materials, the tank body is cut with an angle grinder to form an opening structure, serving as the main container of the toilet. Some designs stack two open water storage tanks and fix them with self-tapping screws to increase the space height.
Mobility Function Implementation Install universal wheels at the four corners of the bottom of the pallet or wooden board to ensure overall flexible movement. The wheels need to be of a model with a matching load-bearing capacity to avoid deformation after long-term use.
Functional Component Installation
- Drainage System: Drill holes at the bottom of the bucket and install drain pipes to form floor drains. The toilet is directly placed on the drain outlet and sealed and fixed with glass glue to prevent leakage.
- Water Supply System: Connect the water inlet pipe and the shower head through a three-way joint. The washbasin is made of a stainless steel basin, and its bottom is connected to a drain pipe to form a simple washing area.
- Walls and Roof: Build a frame with wooden strips and then insert plastic soft boards as walls. The upper part of the water storage bucket is turned upside down to serve as the roof; or directly stack and fix the water storage tanks to form a closed space.
Detail Refinement Install accessories such as door frames, door panels, toilet water tanks, and faucets, and apply waterproof paint to improve durability and aesthetics. Some designs add lighting equipment or ventilation openings to enhance practicality.
Industrial Production Scenario
Design Phase Customize the size, layout, and functional modules according to customer needs, taking into account ergonomics, aesthetics, and safety. For example, public toilets need to consider the flow of people during peak hours, while household toilets focus on space utilization.
Raw Material Procurement Select materials such as steel, aluminum, plastic, glass, and ceramics that meet national standards. For example, steel structures should use high-strength steel with anti-rust treatment, and the panels should have waterproof and fireproof properties.
Steel Structure Production Produce the framework through processes such as CNC cutting, welding, and grinding to ensure dimensional accuracy and structural stability. The welding points need to undergo non-destructive testing to avoid false welding or cracks.
Panel Installation Assemble the purchased panels (such as metal panels and composite panels) with the steel structure to form a complete structure. During the installation process, a level is used for calibration to ensure the verticality of the walls and the flatness of the floor.
The core differences between the two models: Individual production focuses on rapid assembly using existing materials, with low cost but limited functions; industrial production emphasizes standardized design and large-scale manufacturing, with stable quality and the ability to expand intelligent functions (such as automatic flushing and air purification).
