Prefabricated Integral House Mold

The prefabricated integral house mold is a concrete preforming equipment used in factories for the prefabrication of integral concrete houses, evolved from traditional large steel building formwork.

Core Components and Working Principle
The core components of this mold include the mold liner, exterior wall mold, base, and slide rails, among others. With a self-weight exceeding 20 tons, strict adherence to safety operating procedures is required. Its working principle involves forming a casting cavity through mold opening and closing, combined with steam curing processes to accelerate concrete hardening, thereby enabling efficient production of prefabricated concrete house components in factories.

Technological Upgrade History
The prefabricated integral house mold has undergone four generations of technological upgrades:

• First Generation: Simple structure and basic functionality, suitable for the prefabrication of early simple house components.
• Second Generation: Achieved vertical wall forming, enhancing the three-dimensionality and structural strength of components.
• Third Generation: Supports multi-size adjustments, increasing the mold's versatility and flexibility to accommodate different house design specifications.
• Fourth Generation: Adopts a fully automatic hydraulic system and integrates electric vibration functions, significantly improving production efficiency and component quality.

Performance Parameters and Service Life
The mold can be reused for approximately 5 to 8 years, with wall thickness ranging from 14 to 17 centimeters and panel thickness ranging from 10 to 13 centimeters. These parameters ensure the strength and stability of prefabricated components while meeting the needs of different house designs.

Market Brands and Prices
There are various brands and types of prefabricated integral house molds available on the market:

• Haitian Electromechanical: Self-developed prefabricated house integral molds with eaves, holding invention patents. The mold material is steel, priced from 5000 yuan, with a production cycle of 5 to 15 days. Originating from Dezhou, Shandong, it is available for sale nationwide.
• Hebei Baoding: Integral gatehouse molds and gatehead molds, priced around 360 yuan per set, suitable for the prefabrication of specific types of house components.
• Shanghai: Prefabricated building cement house steel molds for villa houses and integral house molds, priced between 80,000 and 90,000 yuan per set, suitable for high-end or large-scale house projects.

Application Advantages
The prefabricated integral house mold enables centralized prefabrication of components, significantly shortening construction periods and improving production efficiency. Additionally, it meets the production needs of factories of different scales, providing strong support for the industrialization of construction.