Yuci House Prefabricated Component Mould
The moulds for house prefabricated components in Yuci are mainly steel moulds, with core functions including wet demoulding, modular design, and new positioning systems. The design needs to meet criteria such as load-bearing capacity and stiffness, and materials are developing towards lightweight composites.
Mould Types and Core Functions
The moulds for house prefabricated components in the Yuci area primarily serve the production of products such as laminated slabs, prefabricated stairs, and PC components. Their core functions revolve around the concrete forming process. Steel moulds are the mainstream structural form, achieving wet demoulding technology (using water or chemical agents to assist in demoulding), modular design (facilitating rapid assembly and adjustment), and new positioning systems such as magnetic box-fixed side moulds (improving mould accuracy and stability) through specific designs. These functions ensure that the concrete maintains its designed dimensions during pouring and hardening while simplifying processes such as demoulding and steel bar installation.
Design Criteria and Material Applications
Mould design must strictly adhere to criteria such as load-bearing capacity, stiffness, and stability to withstand the lateral pressure and vibration loads during concrete pouring and avoid deformation that affects component accuracy. Dimensional accuracy control is crucial, needing to meet the tolerance requirements of the construction industry for prefabricated components (e.g., length deviation of ±2mm and flatness of ≤1.5mm). In terms of materials, traditional steel moulds use Q235 steel plates, and the supporting structures are selected from section steel or steel plates to ensure strength and durability. Current technological developments focus on the composite application of automated demoulding devices (such as hydraulic drives) and lightweight composite materials (such as fiberglass and aluminum alloys) to reduce the self-weight of the moulds, improve operational efficiency, and extend service life.
Technological Upgrades of Cement House Moulds
For the prefabrication needs of integral concrete houses, cement house moulds have evolved from traditional large building steel formwork, with core components including mould liners, exterior wall moulds, bases, and slide rails, weighing over 20 tons. Their working principle involves forming a pouring cavity through mould opening and closing, combined with steam curing to accelerate concrete hardening (curing temperature of 60-80°C and duration of 6-8 hours). Such moulds have undergone four generations of technological upgrades, with the fourth generation adopting a fully automatic hydraulic system and integrating electric vibration functions (adjustable frequency to ensure concrete compactness). They can be reused for approximately 5-8 years and are suitable for the production needs of housing factories of different scales.
Localized Information and Consultation Recommendations
For specific process, type, or supplier information regarding house prefabricated component moulds in the Yuci area, it is necessary to directly contact local prefabricated component manufacturers (such as laminated slab manufacturers and prefabricated stair manufacturers in Jinzhong Yuci). It is recommended to prioritize examining the manufacturer's technical qualifications, mould accuracy control capabilities, and after-sales service system to ensure the moulds match production needs.
