Production Process of Mobile Toilets in Korla
The production process of mobile toilets in Korla can refer to the general manufacturing process of mobile toilet factories, mainly including four core stages: structural design, material processing, assembly and debugging, and inspection and testing.
1. Structural Design Stage At the beginning of production, overall planning is completed using computer-aided design (CAD) software, focusing on determining the external dimensions of the toilet, internal functional zoning (such as the ratio of male and female toilet stalls, layout of barrier-free facilities), and load-bearing structure. The design should take into account modular characteristics to ensure that each component can be disassembled for transportation while meeting safety standards such as wind and earthquake resistance. For example, the floor should be designed with a drainage slope, the roof should have reserved ventilation openings, and the wall panels should be marked with material thickness and connection methods.
2. Material Cutting and Forming According to the design drawings, metal sheets (such as stainless steel and aluminum alloy) are cut into specified shapes using laser cutting or CNC shearing machines, followed by welding or riveting processes. Plastic components (such as water tanks and toilet shell casings) are formed using injection molding technology, where raw materials are melted at high temperatures and then injected into molds to cool and solidify. During this stage, strict control is required over material thickness (e.g., wall panels are typically 2-3mm thick) and processing accuracy (error ≤ 1mm) to avoid gaps or deformation during subsequent assembly.
3. Assembly and Component Installation Prefabricated wall panels, floor panels, and roof panels are connected using bolts or clips to form the main frame, with simultaneous installation of toilets (squat or sit), sinks, flushing systems (foot-operated or sensor-operated), and electrical wiring inside. The modular design allows for independent assembly of each functional area, such as embedding sewage pipes within the floor panel and then fixing the toilet in the designated position and connecting the water pipes. After assembly, preliminary equipment debugging is required to ensure that parameters such as flushing pressure and lighting brightness meet design requirements.
4. Inspection, Testing, and Quality Control Finished products must undergo multiple tests: Waterproof testing verifies the sealing of wall panel joints and doors and windows through simulated rainfall or spraying; electrical safety testing checks the insulation performance of wiring and grounding protection; load-bearing testing verifies the stability of the floor panel under a load of 200kg/m². In addition, the appearance should be checked for coating uniformity, the firmness of component installation, and surface stains should be cleaned. The final product must be labeled with usage instructions (such as sewage disposal methods and maintenance cycles) before leaving the factory.
The entire process emphasizes standardization and modularity, ensuring production efficiency while facilitating flexible combination or expansion of functional modules according to site requirements in the later stage.
