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The integrated injection molding process offers significant advantages in structures such as septic tanks.**  \n\n![](https:\u002F\u002Fcaijing-img.oss-cn-hangzhou.aliyuncs.com\u002Fgallery\u002Fimport_1788796896311_oe1rx86o_7254cb29bd.jpg)\n\n### Core Process of Injection Molding  \nThe injection molding of PE mobile toilets uses polyethylene (PE) granules as raw materials, and the process can be divided into three key stages:  \n1. **Raw Material Preprocessing**: PE granules need to be dried to remove moisture, preventing bubbles or surface defects during injection molding. The drying temperature is typically controlled between 80-100℃, with the duration adjusted according to granule specifications.  \n2. **Melting and Injection**: The dried PE granules are fed into the screw heating system of the injection molding machine, where they are melted into a viscous state at high temperatures ranging from 180-230℃. The screw rotates to push the molten plastic into the mold cavity. The injection pressure must be adjusted according to the thickness of the component, generally ranging from 50-150MPa, to ensure the plastic fully fills the mold.  \n3. **Cooling and Demolding**: Cooling water is circulated through the mold or an air-cooling system is used to rapidly cool and solidify the plastic within 10-30 seconds. After cooling, the mold opens, and an ejection mechanism pushes out the molded component, completing a single production cycle.  \n\n### Advantages of Integrated Injection Molding Process  \nIn rural toilet renovations, PE septic tanks often adopt the integrated injection molding process, with core advantages reflected in the following aspects:  \n- **Structural Integrity**: Formed in one piece through high-pressure injection, the tank has no seams or welds, eliminating the risk of leakage associated with traditional splicing processes and significantly improving sealing performance.  \n- **Mechanical Property Optimization**: The mold design can incorporate complex reinforcing rib structures, enhancing compressive strength while maintaining uniform tank wall thickness. For example, the wall thickness of septic tank is typically controlled between 5-8mm, and with reinforcing ribs, the load-bearing capacity can be increased by over 30%.  \n- **Production Efficiency and Cost**: The single molding cycle is short (approximately 2-5 minutes), and no subsequent assembly processes are required, reducing labor costs by about 40%. Additionally, the mold lifespan can exceed 100,000 cycles, resulting in lower long-term usage costs.  \n\n### Application Scenarios and Material Suitability  \nPE materials are preferred for mobile toilets and septic tanks due to their chemical resistance and strong impact resistance. High-density polyethylene (HDPE) is more suitable for structures like septic tanks that need to withstand long-term soil pressure, with a tensile strength of 25-35MPa. 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