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The key points of the welding process and quality control are as follows:\n\n![](https:\u002F\u002Fcaijing-img.oss-cn-hangzhou.aliyuncs.com\u002Fgallery\u002Fimport_1788801850672_ejiusb5y_9b1bbb4f7d.png)\n\n**I. Material Selection and Structural Frame Design**  \nThe frame of a mobile toilet is typically welded using steel. The bottom load-bearing structure often employs **channel steel or I-beams** due to their high flexural strength, which effectively disperses ground pressure. The columns are primarily made of **square steel**, such as galvanized square steel, which offers superior corrosion resistance compared to ordinary steel and is suitable for long-term outdoor use. The frame design must determine steel specifications based on the toilet's size and load-bearing requirements. For example, a flat-roofed mobile toilet frame may use thickened galvanized square steel to enhance overall stability.\n\n**II. Welding Process Requirements**  \n1. **Welding Methods**: Manual arc welding or gas shielded welding (such as CO₂ gas shielded welding) are common choices. The former is suitable for outdoor operations, while the latter offers high welding efficiency and good weld quality.  \n2. **Weld Quality**: It is essential to ensure that welds are continuous, free from pores, slag inclusions, or cracks. For instance, the connection between steel beams and columns should employ **full-penetration welding**, with internal defects verified through X-ray or ultrasonic testing.  \n3. **Node Treatment**: The node connections of load-bearing steel components are critical areas that must avoid stress concentration. For example, the junction between a square steel column and the bottom channel steel should use **fillet welds**, with the weld leg size controlled to match the steel thickness.\n\n**III. Quality Inspection Standards**  \n1. **Visual Inspection**: After welding, visually inspect the weld surface for flatness and the absence of defects such as undercutting or incomplete fusion.  \n2. **Load-Bearing Test**: Verify the frame's deformation by simulating loads (such as stacking sandbags) to ensure that major load-bearing components (such as steel columns and beams) do not exhibit significant aging or permanent deformation.  \n3. **Non-Destructive Testing**: Perform ultrasonic or magnetic particle testing on critical welds, focusing on the node connections of load-bearing steel components and cross-weld areas to ensure no hidden cracks are present.  \n4. **Corrosion Protection**: After welding, apply anti-rust treatment to the weld area, such as painting with a zinc-rich primer, to extend the structural lifespan.\n\n**IV. Practical Application Case**  \nTaking Jinzhao Kaiyuan mobile toilets as an example, their frames are welded using manual welding processes. Before welding, the steel undergoes pre-treatment (rust removal, straightening), and during welding, current and voltage parameters are strictly controlled to ensure good weld formation. After welding, **tensile tests** are conducted to verify the reliability of the connections between steel beams and columns. 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