Integrated Molding Template Prefabricated Housing
Integrated molding template prefabricated housing mainly involves technical forms such as modular construction, integrated cement housing, integrated structural and decorative prefabrication technology, and prefabricated reinforced concrete housing. Details are as follows:
Modular Construction: Buildings are disassembled into independent modules, which are manufactured in factories, covering ceilings, floors, water and electricity pipelines, etc. They are then transported to the construction site for assembly, similar to building with building blocks. For example, in a public housing project in Shenzhen, Guangdong, five residential buildings nearly 100 meters high were assembled from 6,028 concrete modules. Compared with traditional construction methods, the advantages are significant. The completion and delivery time is reduced from 2.5 to 3 years to 1 year, on-site labor is reduced by about 50%, and noise, dust, construction waste, and traffic congestion at the construction site are significantly reduced.
Integrated Cement Housing: Companies of different brands and regions offer related products. For example, Tongbang in Handan, Hebei, produces cement mobile homes, civilian homes, rural self-built homes, factory buildings, and dormitories, with integrated cement and steel bars, priced at 400.00 yuan per square meter; Kangsheng in Shijiazhuang, Hebei, offers similar products at 300.00 yuan per square meter.
Integrated Structural and Decorative Prefabrication Technology: Taking the public housing project in the Beijing Sub-Center as an example, 12 buildings with a total area of 47,000 square meters of imitation brick wall panels were all cast in one piece using this technology. This technology draws on the idea of 'making clothes'. In the factory, the concrete and the 'imitation brick outer layer' are cast in one piece and then directly hoisted to the construction site. When the main structure is completed, the exterior facade is also finished simultaneously. This technology is suitable for public housing projects with large quantities and tight schedules, and the design is modular with a high reuse rate.
Prefabricated Reinforced Concrete Housing: The core process is factory prefabrication + on-site assembly. In specialized production bases, core components such as walls, floors, and beams are cast in one piece using high-precision molds. Each module integrates multiple structures such as steel reinforcement skeletons, insulation layers, waterproof layers, and pre-embedded pipelines, allowing for flexible combination. Taking a 120㎡ rural self-built home as an example, the cost of a traditional brick-and-mortar structure is approximately 180,000 to 220,000 yuan (including labor), while the cost of the main module of a cement house is only 120,000 to 150,000 yuan. With interior and exterior decoration, the total cost can be controlled within 200,000 yuan, reducing the overall cost by 30%. The construction waste is only 10% of that of traditional housing construction, and it can achieve 'immediate installation and immediate occupancy'.
